Standard BMS · High Voltage
The Standard 150–1000V BMS.
A modular Master-Slave battery management system for high-voltage packs. One central unit, a scalable chain of monitoring modules, and functional safety built in from the ground up.
1000VSystem voltage
18SCells per module
200k hMTBF
ISO 13849Safety design
Architecture
One Master, many Slaves
A central Battery Control Unit commands a daisy chain of Battery Monitor Units — each watches one module, and the system scales by adding more modules.
Master BCU
Protection · current sensing · contactor control · communication
│ IsoSPI daisy chain · 1kV isolation │
BMU≤18 cells
BMU≤18 cells
BMU≤18 cells
BMU≤18 cells
…add modules
Master
Battery Control Unit · BCU
- Aggregates data from every BMU in the chain
- System protection logic and current sensing
- Main & secondary contactor control with precharge
- High-voltage measurement & insulation-fault detection
- Data logging and external comms — CAN-FD, RS232, USB
Slave
Battery Monitor Unit · BMU
- Monitors up to 18 series cells per module
- Passive cell balancing for uniform voltage
- Multiple NTC temperature inputs
- Optional force/pressure sensing for cell swelling
- Local diagnostics via a dedicated low-power MCU
Features
Engineered for high voltage
Layered safety, robust communication and full traceability — the things that matter when the voltage leaves no room for error.
REDUNDANCY
Dual-processor safety
The BCU carries a second MCU as an independent redundancy safety processor, in line with ISO 13849 — with a local safety MCU on every BMU.
INSULATION
HV measurement & fault detection
Dedicated high-voltage measurement and insulation-fault detection guard against leakage to chassis across the whole pack.
SCALABLE
2-wire IsoSPI daisy chain
Each module passes the isolated signal to the next, galvanically isolated to 1kV. Add a module, add a BMU — the chain grows.
FUSED
Protected throughout
All GPIO, supply rails and cell inputs are fused on both BCU and BMU. Configurable over/under voltage, temperature and latch protections.
CURRENT
High- or low-side sensing
Dual-range Hall current sensing integrates on the high side or low side to suit the system, accurate across the full current span.
TRACEABILITY
EU Battery Pass
Each BMU stores serial number, production data, usage history and fault records — supporting traceability under the latest EU battery regulations.
Connected by default
The BCU brings RS232 channels for Bluetooth and 4G modules plus dual isolated CAN-FD for the inverter or vehicle side — so the system links to the LionCore IoT cloud for live monitoring, logging and remote management, the same platform that connects the rest of our range.
Specifications
By the numbers
| Parameter | BCU (Master) | BMU (Slave) |
| Input voltage | 30–1200V DC | 10–75V DC (3S–18S) |
| Cells monitored | — | up to 18 series |
| Internal supply | 5V ±0.05V | 5V ±0.05V |
| Standby current | <5 mA | <5 mA |
| Inter-unit link | IsoSPI + CAN-FD | IsoSPI daisy chain |
| CAN default | 250 kbps · CAN 2.0B | — |
| Cell OV / UV | 4.3V / 2.5V (config.) | 4.2V detect |
| MTBF | ≥200,000 h | ≥200,000 h |
| Operating temp. | −20 to +85°C | −20 to +85°C |
| Cooling | Passive (no fans) | Passive (no fans) |
| Dimensions | 170 × 95 × 30 mm | 120 × 70 × 30 mm |
| Weight | <300 g | <200 g |
EN 61000-6-2
EN 61000-6-4
ISO 13849-1
RoHS / REACH
IR ≥100 MΩ
Stationary energy storage
Commercial & industrial BESS
Electric two-wheelers
Industrial equipment